Chokes for Filament
or High Current chokes

RCLC Circuit.
RLC Circuit.

Lower electrical hum, but needs larger mains transformer, and has more mechanical hum

  1. Do not make C1 too large, as this may help on the one end to get the output signal cleaner, but it will load the transformer with a sharp, spike-like current. This will radiate 100Hz hum all over the amplifier. C1 should be equal or smaller then C2.

To get the same low hum as with RCLC, you need to use a larger output capacitor, which is the disadvantage. The advantages are many. AC voltage must be higher, but there is no energy loss, as AC current to the rectifier is lower. (AC current= hum field radiation)

  1. It has some (limited) voltage stabilizer effect. So higher output current forces the voltage to stay the same. (wheras RCLC voltage drop faster)
  2. The Choke is pulling (almost) DC current from the rectifier. (Yes DC). So very small AC ripple current.

 

Introduction

When we build a passive power supply stabilization with a choke, the remaining AC noise is LOWER as with an series regulator IC!

This is of course provided you use a good quality choke. If you think the disadvantage of a choke circuit, is you have no electronic regulation, you make a mistake! This is only so for the RCLC circuit (see above). It is widely unknown to mist users, the CLC circuit indeed has a good load regulation effect too! That is because of the crazy effect that you are pulling indeed (!!!!!) a constant current from your transformer winding. So no Sine wave shaped current.

It is not as good as with an IC, but still there is a very reasonable effect! Try it out when you don't believe it. The second stabilization effect is the Contact Current User effect of a tube heater. Also a widely unknown effect. Well both effects are easy to check for you, and I encourage you doing so. Then, no matter how nice you build your IC regulator circuit, residual hum is always higher with IC's. Once you saw this working, this will change your perception of using electronic regulator IC's.

Here are some audiophile reasons to use a choke in the power supply

1
Transformer Size

You may think you know it all about main transformers? Well Perhaps read this still! When using a FILAMENT Choke, you are going to use more iron, right? Well this is wrong!

Here is mistake #1 when people design a transformer. A mains transformer is always specified for a resistive load. if you load it purely with a very big capacitor as first element, you have to take a LARGER transformer. So you are going to pull for instance 150 Watt from the transformer, and ALL windings are connected to a rectifier bridge, and then come big capacitors. This is THE classical circuit. Most transformer manufacturers, Lundahl included, say for a capacitor loaded transformer, you must reduce the output capacity of the transformer with 1/3. This is completely normal for all transformers, and of course also for the Lundahls. There are no such transformers on the planet where this makes no difference! reasons is, the charge impulses into the capacitor will saturate the transformer core. Above a certain limit, mechanical hum will occur. So to avoid this, the mains transformer is advised to choose larger as you need. And still, even with the obligated 1/3 oversizing, you may be heading for some residual hum, because it is simply not the best way.

The ideal way to overcome this, is use CHOKE LOADED circuits. This is so for the high voltage, and also for the low voltage. If you consequently stick to this, you do not have to oversize the mains transformer. transformer, and low mechanical hum is an additional reward. So you see, you do gain iron weight by using the Filament Chokes, but you loose that by no needing to oversize the mains transformer.

Then, in the end what stays is the lower hum of a filament choke, compared to electronic circuits.

2
The transformer output wave shape.
The AC signal of the mains transformer gets quite distorted when it is loaded with many rectifier circuits, using a big capacitor. Take a scope, and you will see it. This bad wave shape is nothing but strong harmonics on the mains voltage. So that means frequencies of 100Hz and 150Hz, 200Hz, etc. of high amplitude. To make it worse, any transformer always works in two directions, and will couple this contamination back into the mains. These frequency elements are unpleasant to hear, and some small remains of 50Hz hum will sound louder than expected, if contaminated with higher frequency elements. So 1mV hum on the speakers can be inaudible if 50Hz, but is audible if 100Hz and 150Hz, 200Hz are added. The noise becomes somewhat rattling character, perhaps you know this kind of noise.
3
Efficiency
Electronically generated heat is expensive. Experienced designers calculate with a five Euro per Watt. So if you heat 10 Watt into a series regulator, you can have 50 Euro additional costs. The mains transformer must be 10 Watt larger, the power supply capacitors are 20% higher value. You need to buy the series regular too, the cooling plate, the isolation mica, and some other components. Chokes produce some heat too, but not as much as a series regulator.
4
Reliability

Free wiring introduces inductance which can cause small or larger oscillations in the RF range. Reason is, series regulator IC's by default are instable devices. They can do high current, and have very high gain inside. An partial oscillation will be unnoticed often, specially for filament supplies. The result is, the RMS output voltage is higher than indicated in (any normal) voltmeter since they cannot measure RF voltage. So you can have 5V on a voltmeter, and 6Volt RMS without being aware. You would not be the first one damaging expensive tubes this way. Furthermore such a high frequency RF signal will generate audible noise when it gets into amplifier circuits. Everybody thinks that will only happen to others, until you connect a scope to the series regulator, and get the surprise of your life. Specially the Low Drop regulators are very sensitive for that, since these have even higher gain inside. Another issue with those is, you can get a short oscillation when connecting long voltmeter wires to the IC connections.

The above IS a potential problem, and the #1 reason for broken filaments is the use of stabilizer IC's. With a choke solution, this risk is eliminated.

5
Complexity
A lower complexity for the same solution, is something good. Less solid state inside
6
Forgotten reasons
Let me know if there are any. Probably yes.

 

Designing with the Filament Chokes

This choke has two windings, that you can either use in parallel or series. (Connect them the right way, or you will create a resistor only).

 

The chokes are specified worst case. So the inductance are ensured with maximum DC current, and maximum AC Voltage over the choke.

In a realistic situation, you probably use not both the maximum AC Voltage over the choke, and the maximum DC current at the same time. This means there are situations where you get more DC current out of the choke as you think. Here is that result in a table.

 
Both coils in Series
Both coils in parallel

Max allowed AC Voltage over the choke

Maximum DC Current
Max allowed AC Voltage over the choke
Maximum DC Current
Low DC drop

LL1694-1.5A

Order Nr:
218-221-35

50V~
1,5A
25V~
3.0A
40V~

1,7A

20V~

3,4A

30V~
1,9A
15V~
3,7A
20V~
2,0A
10V~
4,1A
10V~
2.2A
5V~

4,4A

       
Low DC drop

LL1694-2A

Order Nr:
218-224-39

50V~

2,0A

25V~

4,0A

40V~
2,2A
20V~
4,0A
30V~
2,5A
15V~
5,0A
20V~
2.7A
10V~
5,4A
10V~
3,0A
5V~
5,9A
       
High Inductance Choke, also larger dimensions

LL2733-1.25A

Order Nr:
218-248-91

120V~
1,25A
60V~
2.5A
100V~
1,4A
50V~
2,8A
80V~
1,5A
40V~
3.0A
60V~
1,6A
30V~
3.3A
40V~
1,8A
20V~
3.5A
20V~
1,9A
10V~
3.8A
 
High Inductance Choke, also larger dimensions

LL2733-1.7A

Order Nr:
218-225-58

120V~

1,7A

60V~

3,4A

100V~
1,9A
50V~
3,7A
80V~
2,0A
40V~
4,1A
60V~
2,2A
30V~
4,4A
40V~
2,4A
20V~
5,1A
20V~
2,4A
10V~
5,4A
       

 



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(Last updated: 07-Okt-2020 23:52 )